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Tam Djibouti
High Quality Plastics

Batch Foam Machine (Model: BFM PT)

Product Description:

The BFM PT Batch Foam Machine is an advanced and user-friendly solution designed for efficient and consistent polyurethane (PU) foam block production. Engineered for high convenience and precision, this model integrates automation with simple controls to streamline the entire batching process while maintaining uniform foam quality.

With automated metering and dispensing systems for Polyol and TDI, the BFM PT minimizes manual handling and ensures high accuracy in chemical proportioning. Its intuitive control panel allows operators to input chemical quantities directly in kilograms, making production highly straightforward, repeatable, and efficient.

The machine supports a production capacity of 30–40 blocks per 8-hour shift with a density range of 10 to 32, making it ideal for manufacturers who prioritize precision, ease of operation, and stable output quality.

Process Overview:

  • The system automatically meters the two main chemicals—Polyol and TDI—through a controlled dosing mechanism
  • Accurate metering ensures consistent formulation and improves overall foam quality
  • Required chemical quantities can be directly entered in kilograms via the control panel for simple and precise operation
  • The automated system handles dispensing, reducing manual intervention and improving efficiency

Standard Equipment:

  • Main machine with fixed tank, 100 L TDI pouring tanks, and polyol pouring funnel
  • 10 HP mixing motor with AC frequency drive
  • Foam block mold (MS pipe frame with aluminum sides and wooden base)
  • Track system for sliding machine frame in and out of mold area
  • Polyol jacketed tank with motorized stirrer – 1500 L capacity
  • TDI jacketed tank – 1000 L capacity
  • Complete pump and pipeline system for precise chemical metering with control valves
  • 500 L water flushing tank with pump and piping system
  • 2 HP air compressor with 160 L air tank
  • Central control panel with digital counters for Polyol and TDI, mixing controls, pouring and flushing functions
  • Chemical dosing adjustable directly in kilograms through control interface
  • Space Requirement: 4 m × 8 m
  • Power Requirement: 20 kW
  • Power Supply: 415 V AC, 50 Hz

The BFM PT model is designed to deliver high accuracy, operational convenience, and consistent foam quality, making it suitable for efficient and modern batch foam production setups.

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