The CCM66S+ is part of Tajchem’s advanced S-Plus series circular cutting machines, engineered for high-precision and reliable cutting of flexible polyurethane (PU) foam blocks. It is designed to handle a wide range of thicknesses, from large mattress blocks (100–200 mm) to ultra-thin sheets as fine as 1.5 mm, making it suitable for diverse foam processing applications.

Powered by a variable-speed AC motor, the rotary carousel table securely holds and rotates foam blocks during operation. The cutting head is driven by a geared motor and high-precision ball screw system, automatically lowering to the preset thickness after each full rotation. This ensures uniform sheet production and consistent stacking accuracy.

Cutting is performed using a continuous band-knife blade that runs over four dynamically balanced wheels, delivering smooth, precise, and high-quality cutting performance.

Standard Equipment:

• Heavy-duty carousel table with abrasive-coated aluminum surface
• Circumferential friction-driven table rotation system
• Cutting head with four dynamically balanced wheels and pre-tensioned blade guide
• Vertical guide pillars with ball screw mechanism for precise head movement
• Automatic motorized grinding system with dust extraction
• High-capacity vacuum system at cutting zone for foam stability
• PLC-based control panel with touchscreen HMI interface
• Complete electrical wiring and motor assemblies
• Standard accessories: 1 blade and 2 grinding wheels
• Basic tool kit included
• Power requirement: 27 HP
• Floor space requirement: 9 m × 9 m
• Maximum stacking height: 1300 mm

Performance Features:

• Adjustable table speed from 0 to 10 RPM
• Automatic grinder engagement and disengagement linked with blade operation
• Reverse function via foot pedal for easier loading and unloading
• 5 HP geared blade motor with variable speed drive
• Top pressure roller for stable cutting of high-density foam blocks
• Digital display of table speed
• Multi-recipe programming with sheet count tracking
• Single-block mode for optimized cycle time (automatic speed variation during return cycle)
• Built-in user manual and troubleshooting guide on HMI screen
• Real-time blade height indication on touchscreen

Safety Features:

• Sensor-based electronic safety fence around rotating table
• Protective covers for all moving parts
• Blade breakage detection with automatic machine shutdown
• Clear safety markings and warning indicators
• Immediate table stop in case of power failure
• Emergency stop button for operator safety

Construction:

The machine is built on a heavy-duty welded steel frame for maximum strength and durability. The rotary table consists of reinforced inner and outer ring structures supported with MS pipes and rotates on heavy-duty rollers. The cutting head moves vertically along rigid guide pillars using precision ball screw drives to ensure accurate and stable positioning throughout operation.

Blade Drive System:

The band-knife blade runs on four PU-coated, dynamically balanced wheels mounted on adjustable bearing hubs and is driven by a geared motor system. The 30 mm wide blade passes through a pre-tensioned guide system, ensuring perfect alignment, stability, and consistent cutting quality during continuous operation.

The CCM66S+ delivers high productivity, advanced automation, and superior cutting precision, making it ideal for modern large-scale PU foam manufacturing facilities.

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