The BFMA is a next-generation fully automatic batch foaming system designed for high-efficiency production of flexible polyurethane (PU) foam blocks. It integrates automated chemical handling, precision metering, advanced mixing technology, and real-time process monitoring to deliver consistent foam quality with minimal manual intervention.

Engineered for scalability and performance, the BFMA ensures accurate formulation control, optimized workflow, and high production output, making it suitable for modern industrial foam manufacturing operations.

By combining digital automation with high-precision components, the system delivers reliable, repeatable results while improving operational efficiency and reducing human error.

Standard Equipment & Features:

• Maximum shot capacity: up to 150 kg
• Density range: 10 – 50 kg/m³
• High-precision Viking pumps (USA origin) for accurate chemical dosing
• Polyol metering system with motorized pump; 1500 L carbon steel tank with agitator and water jacket
• TDI metering system with motorized pump; 1000 L carbon steel tank
• Blowing agent metering system with motorized pump; 300 L stainless steel tank
• Catalyst 1 system for water/silicone/amine with 150 L stainless steel tank and metering pump
• Catalyst 2 system for tin catalyst blended with polyol; 70 L stainless steel tank with metering pump
• Digital preset counters for precise chemical dosing control
• Direct input of chemical quantities in kilograms via control panel
• 15 HP mixing motor with AC drive for controlled and uniform mixing
• Operator control panel with push buttons and digital display interface
• Recirculation-based raw material charging system for improved consistency
• Pipeline system with temperature indicators and glass-tube level gauges
• Block mold size: 6 ft × 6 ft
• 2 HP air compressor with motor and starter

The BFMA system is designed to deliver high automation, precision control, and stable production performance, making it ideal for advanced batch foam manufacturing with high output requirements.

General Specifications: