The CCMS Circular Cutting Machine is a high-capacity, advanced carousel-type system designed for large-scale production environments with intensive foam cutting requirements. It is especially effective for high-speed slicing of low-density PU foam sheets, capable of producing thicknesses down to 1.5 mm with excellent precision and consistency.

Built for productivity and durability, the CCMS model combines heavy-duty construction with advanced automation, making it ideal for continuous industrial foam processing operations.

Construction:

The machine is built on a robust welded steel frame for maximum stability and long service life. Its rotary table is constructed from solid inner and outer rings reinforced with mild steel pipes. The table rotates on heavy-duty rollers, while the cutting assembly remains stationary and moves vertically on strong guide pillars, ensuring stable and accurate cutting performance.

Standard Features:

• Rotary slitting table with friction-coated surface
• Circumferential friction drive system for smooth acceleration and deceleration
• Variable table speed control from 0 to 10 rpm via VFD
• Slitting unit with four dynamically balanced blade wheels
• Motorized vertical slitting head with precise lifting and lowering mechanism
• PTFE-coated (Teflon) blade guide system
• Single-edge ground band knife (30 mm width)
• Automatic blade grinding system with durable CBN cup stones
• Dust extraction system for grinding section
• Integrated vacuum system for foam stabilization in cutting area
• Electric adjustment of slitting angle from 0° to 5°
• PLC-based control system with full-color touchscreen interface
• Sheet thickness selection from 1.5 mm to 200 mm via touchscreen or vernier control
• Digital input for table revolutions (1–999 cycles)
• Powerful vacuum system in slitting area (3 HP × 4)
• 3 HP electric geared motor for blade drive
• Blade breakage detection with automatic shutdown
• Blade operation indicator light

Blade Drive System:

The band knife operates on four PU-coated precision-balanced wheels mounted on adjustable bearing hubs. The 30 mm-wide blade runs through a pre-tensioned guide system, ensuring accurate alignment, stability, and consistent cutting performance throughout operation.

Key Benefits:

• Heavy-duty structure designed for long-term industrial use
• High-speed operation up to 10 rpm for increased productivity
• Automatic blade grinding system ensures consistent sharpness and extended blade life
• Stable blade guidance reduces wear and improves cutting accuracy
• Digital display for speed and blade height monitoring
• Footswitch-controlled loading and unloading for operator convenience
• Large touchscreen interface with built-in user manual
• Automatic table stop in case of power failure for safety
• Friction-coated aluminum tabletop improves foam handling
• Top pressure roller enhances cutting of high-density foam blocks
• Multi-recipe programming for different cutting profiles
• Optimized single-block mode adjusts speed dynamically for faster cycle times

Safety Features:

• Protective safety barriers around blade area
• Covers for all moving parts
• Blade enclosed except at cutting point
• Blade operation indicator light
• Emergency stop button on control panel
• Automatic shutdown in case of blade breakage

Technical Specifications:

• Power supply: 415 V AC (220 V / 60 Hz available on request)
• Cutting and stacking height: 1400 mm
• Total power consumption: 24 HP / 18 kW

The CCMS Circular Cutting Machine is designed to deliver maximum productivity, precision, and automation, making it an ideal solution for high-volume PU foam sheet production.