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Tam Djibouti
High Quality Plastics

Product Description:

The Re-Bonding Machine is a heavy-duty system designed for recycling flexible PU foam scrap into high-density bonded foam blocks. It efficiently converts shredded foam waste into usable blocks through a controlled mixing and pressing process, making it an ideal solution for foam recycling and reprocessing operations.

This complete system typically includes a shredding unit, twin mixer, mold, and hydraulic pressing station, enabling continuous and efficient bonded foam production. It is capable of producing standard 6×6 ft foam blocks, with the option to customize mold sizes based on production requirements.

The machine also includes a steam injection provision inside the mold to enhance bonding and improve foam block consistency and strength.

Key Features:

  • Produces bonded foam blocks from shredded PU foam scrap
  • Heavy-duty integrated system including mixer, mold, and hydraulic press
  • Steam injection system for improved bonding and block quality
  • Customizable mold sizes available on request
  • Designed for efficient foam recycling and waste utilization

Standard Equipment:

  • Heavy-duty twin mixer for uniform blending of foam scrap and binder
  • Heavy-duty steel mold for strong and consistent block formation
  • Hydraulic press system for high-pressure compression of foam blocks
  • Variable size mold option available as per order requirements
  • Transfer blower with MS piping system for material handling
  • Stainless steel binder tank with complete pipeline system
  • Operator platform and staircase for safe and easy maintenance access

The Re-Bonding Machine is engineered for durability, efficiency, and sustainable foam production, enabling manufacturers to convert foam waste into high-value bonded foam blocks.

General Specifications:

MIXER TANK CAPACITY
10m3
OUTER DIA
225cm
LENGTH
300cm
WALL THICKNESS
6mm
MIXER MOTOR
10 HP with gear reducer
MIXING SPEED
40 RPM
PRESSING SYSTEM
By mechanical motorized screw system. Also assist in De-molding the block 5 hp
PRESSING MOTOR MOLD DIMENSION (INNER PLATE ALUM)
205x205x180cm
STEAM SYSTEM
From bottom
SHREDDED FOAM TRANSFER BLOWER
3hp
  • POWER REQUIRED: 30HP+40HP (SHREDDING MACHINE)
  • SPACE REQUIRED: 10M X 10M
  • HEIGHT: 6M, WITH TOP WEIGHING CHAMBER 7M
  • POWER SUPPLY: 415V AC 50HZ

Optional Equipment:

Top Weighing Chamber
This is made on top of the mixing chamber having pneumatic door & load cell for displaying the weight of shredded material
Boiler
Highly fuel-efficient boiler with environment safety features

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